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PRODUCT CATALOGUEGENIUS PCB HANDLING SYSTEM

ContentGenius PCB handling system. 2LOADERSSingle magazine line loader. 3Dual magazine line loader. 5Multi magazine line loader. 7Triple magazine line loader. 9Destacker. 11CONVEYOREdge belt conveyor. 13Inline workstation. 15Reject conveyor. 17BUFFERSLIFO buffer. 19FIFO/LIFO slot style. 21FIFO/LIFO belt style. 23Single magazine combo buffer pass-through. 25Multi magazine combo buffer pass-through. 27TRAFFIC CONTROLLERSLift gate conveyor. 29Shuttle gate. 31Telescopic shuttle gate. 33Side shuttle. 35Turn unit. 37Inverter. 39 FlexLink 2017The contents of this publication are the copyrightof the publishers and may not be reproduced(even extracts) unless permission is granted.Every care has been taken to ensure theaccuracy of the information but no liability can beaccepted for any errors or omissions. The right isreserved to make design modifications.PatentsEssential parts of the FlexLink product rangeare protected by patents and design regulations.Drawings are made to European standards.UNLOADERSRestacker. 41Single magazine line unloader. 43Dual magazine line unloader. 45Multi magazine line unloader. 47Triple magazine line unloader. 49WAVE SOLDER CONVEYORSElevator. 51Chain conveyors. 53Flat belt conveyor. 55LASER MARKINGLaser marker. 57Laser marker inverter. 59Laser marker dual head. 61Brush cleaner. 63

Genius PCB Handling SystemFlexLink offers a complete line of PCB handlingunits which incorporate standard assemblyfeatures throughout the product range. Allmodules are CE marked.General specificationsThe PCB product line incorporates modularstand-alone units that are truly independent fromother modules in the system. Each module hasan on-board control system which allows theunit to function independently. Each module isable to be linked to other modules in the systemby utilizing their up line and down line SMEMAcommunication. The modules can also be linkedto a higher level monitoring or routing system byutilizing a host control system.Board length75–508 mm (3”–20”)Board width50–460 mm (3”–18”)Board thickness0,6–6 mm standard.Consult factory for otherthickness.Board width75–460 mm (3”–18”)1-DL, 1-TU, 1-CB, 1-MBBoard weightMax. 3 kg (6,6 lbs.)Magazine weightMax. 60 kg (27,2 lbs.)Allowable warpage/sagMax. 1 mmRequired edge clearance 3,5 mm (0,14”) on theouter two edges of theboardA complete rangeThese high throughput modules providetransport, product buffering/accumulation and afull range of handling and routing alternatives.The “open transfer” belt driver systemeliminates shafts and bellows by incorporating adual motor, ESD safe belt system. The motorizedjog width adjust system serves serves as thebase platform for all products.Optional platform available, dual laneconfiguration and large board format 24”/609.6mm.Allowable componentclearance50 mm (2”) below andabove conveying surfaceBelt exposureStandard width: 3 mm(0,12”)Optional width: 5 mm(0,2”)Board transfer height953 mm (37,5”) 50 mmFlow directionLeft to right (reverseflow as option)Standard interfaceSMEMA 9851SafetyCE compliant machinesVoltage110V/60Hz, 240V/50HzPaint colourRAL 9016ControlPLCPneumatics5 bar (72,5 psi) whereapplicableThe flexibility and quality of this system allowsFlexLink to offer one of most technicallyadvanced conveyor platforms in the business.2 FlexLink 2017

PCB handling systemsGENIUS 1-SLSingle magazine line loaderThe GENIUS 1-SL Single magazine line loaderis used when a magazine of PC boards needsto be loaded into a production line. This unit iscapable of handling one magazine that can easilybe accessed from the front of the machine. It isused in low volume applications or bottom sideprocess with a single magazine. FlexLink 2017STANDARD FEATURES User friendly touchscreen display for functionand alarm Electrical pusher to slide PCBs automaticallyout of magazine Magazine locking by upper and lowermanual clamps Programmable pitch setting Tower light display for machine status SMEMA interface ESD transparent windows ESD hinged cover with safety interlock 3

GENIUS 1-SLModule specificationLengthHeightWidthColourAir pressurePCB handling1545 mm1700 mm1000 mmRAL 9016Not requiredTransport systemTransport heightTransport directionWidth adjustmentBuffer capacityPcb loading timeMagazine changeover timeConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mmAntistatic edge belts953 50 mmLeft to right(reverse flow as option)Motorized50 PCBs (pitch 10 mm)in each magazineApprox. 7 secApprox. 20 secMax. 15 m/minadjustableMagazine handling8001000Buffer capacity1 magazinesMin magazine sizeCAB 701 / NIKKO NKAJ0218R-GMax magazine sizeCAB 707 / NIKKO NKAJ0546R-GOther sizes and types available upon request.7957501001050170030215458004 FlexLink 2017

PCB handling systemsGENIUS 1-DLDual magazine line loaderThe GENIUS 1-DL Dual magazine line loader isused when a magazine of PC boards is requiredto be loaded into a production line. This unit iscapable of handling two magazines that caneasily be accessed from the side of the machine.It is used in low to medium volume applicationsthat require medium capacity storage. FlexLink 2017STANDARD FEATURES Motorized width adjustment User friendly touch screen display for functionand alarms Dual servo drive for PCB positioning intomagazine slot ESD hinged cover with safety interlock Configurable pitch selection Tower light and alarm 5

GENIUS 1-DLModule specificationLengthHeightWidthColourPCB handling1643 mm1204 mm1290 mmRAL 9016Transport systemTransport heightTransport directionWidth adjustmentBuffer capacityConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)75 - 460 mm (3” - 18”)0.6 - 6 mmAntistatic edge belts953 50 mmLeft to right(reverse flow as option)Motorized width adjust90 at 10 mm pitch,2 magazinesMax 15 m/minadjustableMagazine handlingBuffer capacity2 magazinesMin magazine sizeCAB 701 / NIKKO NKAJ0218R-GMax magazine sizeCAB 707 / NIKKO NKAJ0546R-GOther sizes and types available upon request.6 FlexLink 2017

PCB handling systemsGENIUS 1-MLMulti magazine line loaderThe GENIUS 1-ML Multi magazine line loader isused when a magazine of PC boards is requiredto be loaded into a production line. This unitis capable of handling five magazines that caneasily be accessed from the side of the machine.It is used in high volume applications that requirelarge capacity storage. FlexLink 2017STANDARD FEATURES 5 magazine capacity for standard machine Electrical pusher to slide PCBs automaticallyout of the magazine Rack locking by upper and lower pneumaticclamps Programmable pitch setting User friendly touch screen display for functionand alarm Tower light display for machine status SMEMA interface ESD transparent windows 7

GENIUS 1-MLModule specificationPCB handlingLengthHeightWidthColourAir pressure1926 mm1700 mm1000 mmRAL 90165 barTransport systemTransport heightTransport directionBuffer capacityPCB loading timeMagazine changeovertimePCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mmAntistatic edge belts953 50 mmLeft to right(reverse flow as option)50 PCBs (pitch 10 mm)in each magazineApprox. 7 secApprox. 20 secMagazine handlingBuffer capacity5 magazinesMin magazine sizeCAB 701 / NIKKO NKAJ0218R-GMax magazine sizeCAB 707 / NIKKO NKAJ0546R-GOther sizes and types available upon request.Optional3 magazine buffer unit1000Buffer capacity1421926750.56501000274.510010271700525.78 FlexLink 2017

PCB handling systemsGENIUS 1-TLTriple magazine line loaderThe GENIUS 1-TL Triple magazine line loader isused when PC boards in magazines are requiredto be loaded into a production line. This unit iscapable of handling three magazines that caneasily be accessed from the side of the machine.It is used in medium to high volume applicationsthat require large capacity storage. FlexLink 2017STANDARD FEATURES Dual servo drive for PCB positioning intomagazine slot Motorized width adjustment User friendly touch screen display for functionand alarm SMEMA interface ESD hinged cover with safety interlocks Configurable pitch selection Tower light and alarm 9

GENIUS 1-TLModule specificationLengthHeightWidthColourMagazine handling1290 mm1208 mm2323 mmRAL 9016Buffer capacity3 magazinesMin magazine sizeCAB 701 / NIKKO NKAJ0218R-GMax magazine sizeCAB 707 / NIKKO NKAJ0546R-GOther sizes and types available upon request.PCB handlingTransport systemTransport heightTransport directionWidth adjustmentConveyor speedAntistatic flat belt953 50 mmLeft to right(reverse flow as option)Motorized withadjust systemMax. 15 m/minadjustablePCB DimensionsBoard lengthBoard WidthBoard thickness1075 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm FlexLink 2017

PCB handling systemsGENIUS 1-DKDestackerThe GENIUS 1-DK Destacker is used whenunpopulated PC boards are to be introduced toa production line. The module can hold up to a200 mm (7.8”) stack of unpopulated PC boardsat a weight of 15 kg (33 lbs). The unit is ableto segregate one board from its stack onto theproduction line by utilizing a technically advancedreleasing mechanism. The unit is able to achievecycle times of less than 9 seconds per board. FlexLink 2017STANDARD FEATURES Large stack capacity Easy adjustment for PCB thickness Uninterrupted loading Motorized width adjust Adjustable conveyor speed Antistatic edge belts SMEMA interface 11

GENIUS 1-DKModule specificationLengthHeightWidthColourAir pressurePCB handling600 mm1167 mm933 mmRAL 90165 bar (72.5 psi)Transport systemTransport heightTransport directionWidth adjustmentCycle timeConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mmAntistatic edge belts953 50 mmLeft to right(reverse flow as option)MotorizedApprox. 10 secMax. 15 m/minadjustable60010095011671687.552893312 FlexLink 2017

PCB handling systemsGENIUS 1-EBEdge belt conveyorThe GENIUS 1-EB-500 to 1-EB-1500 Edgebelt conveyor is a cost effective solution tohandle board buffering, indexing and standardboard transfers. The unit is designed to be adependable and efficient transfer conveyor.STANDARD FEATURES Motorized width adjust system Adjustable conveyor speed Operator inspect feature SMEMA interfaceOptionalESD hinged cover with safety interlockAdditional motor driverCooling fan FlexLink 2017 13

GENIUS 1-EBModule specificationLength baseLength of railsetHeightWidthColourPCB handling500 mm (Apply for lengthof railset 500 -999 mm)1000 mm ( Apply forlength of railset 10001499 mm)1500 mm (Apply forlength of railset 15002000 mm)500-2000 mm955 mm800 mmRAL 9016Transport systemTransport heightTransport directionWidth adjustmentCycle timeConveyor speedAntistatic flat belt953 50 mmLeft to right(reverse flow as option)MotorizedApprox. 10 secMax. 15 m/minadjustablePCB dimensionsBoard lengthBoard WidthBoard thickness1475 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm FlexLink 2017

PCB handling systemsGENIUS 1-WSInline workstationThe GENIUS 1-WS workstation can supporta full array of workstation components. It canbe arranged with just an inspect feature or besuited with a full assortment of lights, shelves,document holder, and other workstationcomponents. The customer can mix and matchwhich accessories best suits their individualneeds. The module comes equipped withan ESD safe work surface and an operatorinspect feature. The module can be configuredto function with only one work position, or incombination with additional buffer sections. FlexLink 2017STANDARD FEATURES Motorized width adjust system Antistatic work surface Operator inspect feature SMEMA interfaceStandard accessories Foot rest Suspension rail Steel shelve Light support with overhead light 15

GENIUS 1-WSModule specificationLengthHeightWidthColourPCB handling1000 mm1933 mm1015 mmRAL 9016Transport systemTransport heightTransport directionWidth adjustmentCycle timeConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness1675 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm Antistatic edge belts953 50 mmLeft to right(reverse flow as option)MotorizedApprox. 10 secMax. 15 m/minadjustable FlexLink 2017

PCB handling systemsGENIUS 1-RJReject conveyor three tierThe GENIUS 1-RJ Reject conveyor three tier isused as failed board buffer. The unit receives agood/no good communication signal from theSPI or AOI system. If fail signal is received, thefinger lift assembly raises the board for operatorinspection without line interruption. FlexLink 2017STANDARD FEATURES Motorized width adjust system Antistatic work surface Operator inspect feature SMEMA interface Buffer 3 boards 17

GENIUS 1-RJModule specificationLengthHeightWidthColourPCB handling800 mm1103 mm800 mmRAL 9016Transport systemTransport heightTransport directionWidth adjustmentBuffer capacityCycle timeConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mmAntistatic edge belts953 50 mmLeft to right(reverse flow as option)Motorized3 boards bufferApprox. 10 secMax. 15 m/minadjustable1030100946110380018 FlexLink 2017

PCB handling systemsGENIUS 1-LBLIFO bufferThe GENIUS 1-LB LIFO buffer is designedto help balance the flow of your productionline by temporarily storing work in process.Storing products in “last in, first out” mode,the LIFO buffer is able to hold 25 PC boards(signal pitch) ranging in size from 2” 3” up to18” 20”. The LIFO buffer receives the PCB’sfrom the incoming conveyor and stores themutilizing a vertically aligned toothed chain. Ondemand from the following unit, the PCB’s canbe lowered back down onto the conveyor andtransferred down to downstream machine. FlexLink 2017STANDARD FEATURES User friendly touch screen for functionand alarms Motorized width adjust Adjustable conveyor speed Large capacity up to 25 PCBs SMEMA interface Configurable pitch selection ESD transport windowsOptionalCooling fan 19

GENIUS 1-LBModule specificationLengthHeightWidthColourAir pressurePCB handling600 mm1825 mm1000 mmRAL 90165 bar (72.5 psi)Transport systemBuffer transport systemTransport heightTransport directionWidth adjustmentCycle timeConveyor speedMax. PCB thicknessPCB dimensionsBoard lengthBoard WidthBoard thickness2075 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm Antistatic edge beltsVertically alignedtoothed chain953 50 mmLeft to right(reverse flow as option)MotorizedApprox. 15 secMax. 15 m/minadjustable8 mm at edgecontact area FlexLink 2017

PCB handling systemsGENIUS 1-FBFIFO/LIFO buffer slot styleThe GENIUS 1-FB FIFO buffer slot styleutilizes a high speed servo control system,which accurately positions the carriage forprecise transfers. The FIFO/LIFO buffer usesa revolutionary transport system thatsimplifies the storage of 25 PC boards. Thisnew system totally eliminates the need forbelts, pushers and pullers. FlexLink 2017STANDARD FEATURES No magazine required Antistatic safe transfer roller design Motorized width adjust system Servo controlled lift motion Buffer 25 boards at a pitch of 26 mm (1.02”) FIFO/LIFO/reject buffer/pass-through mode LED indicator beacon with alarm Upline SMEMA inhibit signal Touch screen interface ESD transparent windows Cooling fan Configurable pitch setting 21

GENIUS 1-FBModule specificationLengthHeightWidthColourPCB handling850 mm1732 mm1070 mmRAL 9016Transport systemTransport heightTransport directionWidth adjustmentBuffer capacityConveyor speedPCB DimensionsBoard lengthBoard WidthBoard thickness2275 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm Metal roller includingAntistatic orings953 50 mmLeft to right(reverse flow as option)Motorized withadjust system25 PCBsMax. 12m/minadjustable FlexLink 2017

PCB handling systemsGENIUS 1-FDFIFO/LIFO buffer belt styleThe GENIUS 1-FD FIFO buffer belt style utilizesa high speed servo control system, whichaccurately positions the carriage for precisetransfers. The FIFO buffer uses a revolutionarytransport system that simplifies the storageof 25 PC boards. This new system totallyeliminates the need for pushers and pullers. FlexLink 2017STANDARD FEATURES No magazine required Each slot has driven belt conveyor for sensitive and warped PCBs Motorized width adjust system Servo controller lift motion Buffer 25 boards at a pitch of 26 mm (1.02”) FIFO/LIFO/reject buffer/pass-through mode LED indicator beacon with user friendly touchscreen for function and alarm Up line SMEMA inhibits signal Touchscreen interface ESD transparent windows Cooling fan Configurable pitch setting 23

GENIUS 1-FDModule specificationLengthHeightWidthColourAir pressurePCB handling650 mm1732 mm1070 mmRAL 90165 bar (72.5 psi)Transport systemTransport heightTransport directionWidth adjustmentConveyor speedPCB DimensionsBoard lengthBoard WidthBoard thickness2475 - 508 mm (3” - 20”)50 - 460 mm (2” - 18”)0.6 - 6 mm Antistatic edge belts953 50 mmLeft to right (reverseflow as option)Motorized widthadjust systemMax. 15 m/minadjustable FlexLink 2017

PCB handling systemsGENIUS 1-CBSingle magazine combo buffer pass-throughThe GENIUS 1-CB Single magazine buffermodule is used to facilitate the buffering of PCboards into a magazine inline with the productionline process. This unit is capable of handling onemagazine that can easily be accessed from thefront of the machine. FlexLink 2017STANDARD FEATURES Electrical pusher for automatic PCBs insertioninto magazine and into the line User friendly touchscreen display for functionand alarm Adjustable conveyor speed Programmable pitch control Antistatic edge belts Tower light display for machine status SMEMA interface Motorized conveyor width adjustment ESD transparent windows ESD hinged cover with safety interlock 25

GENIUS 1-CBModule specificationLengthHeightWidthColourAir pressurePCB handling1545 mm1700 mm1000 mmRAL 9016Not requiredTransport systemTransport heightTransport directionWidth adjustmentBuffer capacityPCB loading timeMagazine changeover timeConveyor speedPCB dimensionsBoard lengthBoard WidthBoard thickness75 - 508 mm (3” - 20”)75 - 460 mm (3” - 18”)0.6 - 6 mmAntista