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A Marmon Wire & Cable /Berkshire Hathaway CompanyHigh Voltage &Specialty Cablekerite.com

kerite.com

TABLE OF CONTENTSIntroduction.2Cable Overview.3Catalog Number Matrix.3Product DataHigh Voltage 46kV – 138kV (Transmission Class)46kV.469kV. 6115kV.8138kV.10Ampacity Calculation Notes. 12Specialty CablesPreassembled Aerial (15kV – 35kV). 14Subsea (2kV – 138kV). 15New ProductsMarine Cathodic Protection Cable. 16Portable Substation Cable. 16Nuclear Qualified Cable.17Non-Shielded Mining Cable.17Installation Services (KCS). 18Electrical Formulas. 19Short Circuits. 19Conductor Selection.201Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Why Kerite?For over 150 years, Kerite has manufactured the most reliable electrical power cableavailable. Kerite’s reputation for reliability is based on decades of use in real worldenvironmental conditions. Utility customers today are more demanding than ever aboutthe reliability of their electrical service. Kerite cable is a key component of grid reliability.Long Service LifeMore Reasons to Choose KeriteCable service life is a function of its design properties,manufacturing and installation. Kerite is confident enoughto warranty our cable for the life of the installation.Kerite insulation has additional features that contribute toKerite cables’ exceptional reliability. Corona Immunity Long-term Over-voltage Endurance Transient AttenuationDischarge Resistant EPR InsulationThe foundation of that reliability is Kerite’s proprietaryDischarge Resistant Ethylene Propylene Rubber(DR-EPR ) insulation. Kerite has been formulating,compounding, and manufacturing its own DischargeResistant EPR cable insulation for decades. Every batchof Discharge Resistant EPR insulation is inspected andtested to Kerite’s quality standards before extrusion.Kerite’s Discharge Resistant EPR has electrical,mechanical, thermal and chemical properties that worktogether to create superior cable insulation. Millionsof feet of Kerite cables have been installed in all typesof environments with no known cable failures dueto insulation degradation or weakness. This record isunequaled in the electrical power cable industry.Kerite Power Cable has been manufactured in theUSA since 1854.ISO 9001:2008 registeredPermashield All Kerite cables have our Permashield stress controllayer between the conductor and the insulation.Permashield reduces electrical stress in the primaryinsulation and limit the available free discharge that candamage the insulation and cause premature cable failure.Permashield’s non-conducting properties permit 100%testing during extrusion to verify there are no voids inthe stress control layer which could lead to early cableinsulation failures.Superior Underwater Performance and DurabilityMoisture in a power cable is a fact of underground andsubsea applications and must be addressed by blockingthe moisture ingress or selecting an insulation that isimpervious to the deterioration which occurs in a wetenvironment. Kerite cable has the only insulation thatutilizes a wet design approach; it performs normally whenfully immersed in water. This wet design approach hasbeen used by Kerite cables that have been in service sincethe 1920s and continue to operate today.2Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Cable OverviewKerite power cable in voltages from 46kV through 138kV fortransmission applications.ConductorInsulation SystemShieldingJacket Copper- Stranded- Filled- Compact Aluminum- Stranded- Filled 100% Level with Copper Tape Cupro-Nickel Tape Concentric Neutrals- Round or Flat Tape and Round Polyvinyl Chloride (PVC) Polyethylene (PE) ChlorinatedSingle Permashield 133% Level withSingle Permashield Polyethylene (CPE) Low Smoke ZeroHalogen (LSZH)Concentric Neutrals Semi-ConductingPolyethylene (SCPE) Polypropylene (PP)Catalog Number Matrix000A00-A0000000A00-A0000000A00-A0000Number ofConductorsConductorSizeConductorMaterial1 1/C06 6 AWG000A00-A0000 –VoltageA Aluminum 05 5kVA04 4 AWG02 2 AWGC Copper15 15kV01 1 AWG11 1/0 AWG21 2/0 AWG41 4/0 AWG25 250 kcmilCF FilledAluminum25 25kVG Filled35 35kVCopper3 3/C or35 350 kcmil S Solid3-1/CAluminum(Paralleled 50 500 kcmilor750 kcmil T SolidTriplexed) 75Copper90 1000 kcmil92 1250 kcmil X Compact95 1500 kcmil97 1750 emMetallicShieldingSPS HVK 100%ThermoplasticSemiConducting2 All OtherConcentricJK1 Black Polyethylene(PE)2 Black Polyethylene(PE) & Red StripesSPS Reduced4 5 mil Copper 7 Semi-ConductingTapeSPS HVK 100%ThermosetSemiConductingSPS HVK 133%ThermosetSemiConducting99 2000 kcmilTape9 All Other000A00-A0000000A00-A0000AssemblyOuter AssemblyFinish0 None(PVC)5 Black Polyvinyl0 None1 Paralleled4 Polyvinyl Chloride3 1/3Concentric6 Cupro-Nickel69 69kV98 138kVConcentricIndividual JacketSPS HVK 133%ThermoplasticSemiConducting46 46kV95 115kV1 Full000A00-A00001 Polyethylene2(PE) JacketTriplexedChloride (PVC)Polyethylene (SCPE)8 Semi-ConductingPolyethylene (SCPE)3 Triplexed withNeutralsChloride(PVC) Jacket4 CabledE Polypropylene (PP)F Thermoplastic2 Polyvinyl85Rubber (TPR)Cabled withNeutralsPolyethylene(PE) JacketedGalvanized SteelArmor WiresE Copper TapH Low Smoke Zero6 Paralleled with 9 All OtherH Flat StrapsJ Chlorinated9& ConcentricHalogen (LSZH)Polyethylene (CPE)NeutralsSelf-supportingAerial CableExample: Catalog Number 102C15-C4400 1/C Single #2 AWG Copper Conductor, 15kV, Single Permashield with 100% Insulation LevelThickness of HVK Insulation, 5 mil Copper Tape Shield and a Polyvinyl Chloride Jacket.Note: 1. This is a matrix of standard parts. Not all available options are listed above. Consult factory for availability.2. Caution should be exercised in using the above matrix, as not all possible combinations are appropriate for all voltages.3Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable46kV 90 C Rating Conductor – Aluminum Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100445 mil InsulationCatalog NumberPrefixSize(AWG/kcmil)Number of StrandsO.D. OverInsulation(inches)JacketThickness (mils)O.D. (inches)Cable 02.9344.620Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 89kV46kV Aluminum Conductor Ampacities:ConductorSize(AWG/kcmil)Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor (%)50751005075100507510050751005075100Indoor 117693577083983968512631425See ‘Ampacity Calculation Notes’ (pgs.16-17).4Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable46kV Shielded 90 C Rating Conductor – Copper Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100445 mil InsulationCatalog NumberPrefixSize(AWG/kcmil)O.D. OverInsulation(inches)Number of StrandsJacketThickness (mils)Cable Weight(lbs/ft)O.D. 8.809Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 89kV46kV Copper Conductor Ampacities:ConductorSize(AWG/kcmil)Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor (%)50751005075100507510050751005075100Indoor e ‘Ampacity Calculation Notes’ (pgs.16-17).5Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable69kV Shielded 90 C Rating Conductor – Aluminum Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100650 mil InsulationCatalog NumberPrefixSize(AWG/kcmil)Number of StrandsO.D. OverInsulation(inches)JacketThickness (mils)O.D. (inches)Cable 1273.0141403.4946.027Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 100kV69kV Aluminum Conductor Ampacities:ConductorSize(AWG/kcmil)Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor (%)50751005075100507510050751005075100Indoor 1176934767107083668112301361See ‘Ampacity Calculation Notes’ (pgs.16-17).6Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable69kV Shielded 90 C Rating Conductor – Copper Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100650 mil InsulationCatalog NumberPrefixSize(AWG/kcmil)O.D. OverInsulation(inches)Number of StrandsJacketThickness (mils)Cable Weight(lbs/ft)O.D. 141403.49410.198Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 100kV69kV Copper Conductor Ampacities:ConductorSize(AWG/kcmil)Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor (%)50751005075100507510050751005075100Indoor 81028887102183569914261133931120693375714841641See ‘Ampacity Calculation Notes’ (pgs.16-17).7Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable115kV Shielded 90 C Rating Conductor – Aluminum Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100800 mil Insulation (100%)Catalog NumberPrefixSize(AWG/kcmil)Number of StrandsO.D. OverInsulation(inches)JacketThickness (mils)O.D. (inches)Cable 99A95-20001273.3141403.7946.931Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 135kV115kV Aluminum Conductor Ampacities:ConductorSize(AWG/kcmil)500Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor 413366402339290573465387524418344Indoor 2166911811276See ‘Ampacity Calculation Notes’ (pgs.16-17).8Ke r i te Powe r Ca b l e Cu s to m er S erv i ce 2 0 3 - 8 8 1 - 53 0 5

Power Cable115kV Shielded 90 C Rating Conductor – Copper Strand Conductor Shield – Non-Conducting Permashield JacketInsulationConductorShieldInsulation ShieldShieldingStress Control LayerConductor Insulation – Discharge Resistant EPR Insulation Insulation Shield – Thermoset Semi-Conducting Layer Shielding – Flat Strap Copper Concentric Neutrals Jacket – Polyethylene (PE)Cable Data – Weight & DimensionsCatalog Number Suffix JH100800 mil Insulation (100%)Catalog NumberPrefixSize(AWG/kcmil)O.D. OverInsulation(inches)Number of StrandsJacketThickness (mils)Cable Weight(lbs/ft)O.D. -20001273.3141403.79411.090Cable shield (15 #12 AWG wires) designed to carry 26kA for 6 cycles or 22kA for 8 cycles or 20kA for 10 cycles. Consult factory for custom shield designs.Five minute AC Final Test Voltage: 135kV115kV Copper Conductor Ampacities:ConductorSize(AWG/kcmil)500Underground in Ducts – One Cable Per Duct1 Circuit (Fig.1)2 Circuits (Fig.2)Direct Buried4 Circuits (Fig.3)1 Circuit (Fig.4)In Air2 Circuits (Fig.5)Load Factor 509448500420357730593493624492403Indoor 0858849710368336898766865599831064125010409