Transcription

TTEN OGM ALLE CATPP ESCSU O Y

YESC KAIZEN stands for continuous improvement – theheart of a tradition that’s helped make Yazaki the world’slargest supplier of vehicle power and datanetworks, and related components. Nowwe’ve extended that tradition, combiningYazaki quality standards with highlycost-efficient engineering, to createthe new YESC KAIZEN connectorseries. The latest addition to theYazaki Engineering Standard Connectors(YESC) line, YESC KAIZEN connectors helpengineers meet the aggressive performance, cost,and serviceability requirements of today’s morecapable, feature-rich vehicles. When it comes tocontinuous improvement in connectors,look to YESC KAIZEN from Yazaki.

C O N T E N T SPAG E0.64 x 0.64 UNSEALED1–80.64 x 0.64 SEALED9 – 121.5 x 0.8 UNSEALED13 – 201.5 SERIES2.8 x 0.8 UNSEALED21 – 262.8 SERIES6.3 x 0.8 UNSEALED27 – 306.3 SERIES9.5 x 1.2 SEALED31 – 369.5 SERIESHYBRID37 – 42HYBRIDSERIESHEADER43 – 50HEADERSERIESTERMINAL REMOVAL51 – 54TERMINALREMOVALINDEX55-56PART NUMBERING METHODOLOGY570.64 SERIESINDEX

S Y S T E M F E AT U R E S Wire Gauges for Every Application Popular-Size Sealed and Unsealed ConnectorsAvailable ImmediatelyThe YESC KAIZEN connector series includes a full rangeof sealed and unsealed connector styles in stock,available for immediate delivery worldwide – forvirtually any vehicle application. USCAR / ISO Standard CompliantTerminal blade sizes meet USCAR and ISO standards(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).The YESC KAIZEN connector series is compatiblewith a wide range of both US (AWG) and metric(mm2 ) wire sizes. Interchangeable With YESCAll YESC KAIZEN connectors (except for the 0.64series) have the same footprint as, and are fullyinterchangeable with, equivalent standard YESC. Designed to Perform Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is availablefront-loaded and preset to the connector housing.All YESC KAIZEN connectors aredesigned to meet USCARWIRE SEAL (SEALED ONLY)performance specifications.TERMINAL (FEMALE)HOUSING (FEMALE)CPAINTERFACE SEALSEALEDTPA (FEMALE)TPA (MALE)HOUSING (MALE)TERMINAL (MALE)WIRE SEAL (SEALED ONLY)TERMINAL (FEMALE)HOUSING (FEMALE)TPA (FEMALE)TPA (MALE)HOUSING (MALE)TERMINAL (MALE)UNSEALED

HYBRIDSERIES37

ialPBT GFMale TerminalCopper Alloy (Sn/Au Plate)Female TerminalCopper Alloy (Sn/Au Plate)Operating Temperature RangeOperating Temperature RangeCurrent CapacityVoltage Drop-40 C 100 C (120 C max temp.) (USCAR Class II)-40 C 125 C (145 C max temp.) (USCAR Class III)(See Chart)10mΩ max (Term./Term.) (Crimp-to-Crimp)Isolation Resistance500VDC, 20MΩ minDielectric Resistance1000VAC (1 minute)Applicable Wire SizeSee Specific Connector SectionTerminal-to-Connector Retention ForceSee Specific Connector SectionConnector-to-Connector Retention ForceSee Specific Connector SectionTe r m i n a Terminal2.8mm6.3mm38UNIT: mmApplicable Wire SizeYESCPart NumberYESC KAIZENPart NumberPlatingEurope (mm2)U.S.A. (AWG)Japan (mm2)7114-4100-02/-08———Sn/Au0.35 0.522 200.3 0.57114-4101-02/-08———Sn/Au0.75 1.018 160.85 1.257114-4110-02———Sn0.35 0.522 200.3 0.57114-4111-02———Sn0.75 1.018 160.85 1.257114-4112-02———Sn1.5 2.5142.07114-4120-02———Sn0.5 1.020 160.5 1.257114-4121-02———Sn1.5 27116-4780-02Sn0.35 0.522 200.3 0.57116-4100-08———Au0.35 0.522 200.3 0.57116-4101-027116-4781-02Sn0.75 1.018 160.85 1.257116-4101-08———Au0.75 1.018 160.85 1.257116-4110-027116-4270-02Sn0.35 0.522 200.3 0.57116-4111-027116-4271-02Sn0.75 1.018 160.85 1.257116-4112-027116-4272-02Sn1.5 2.5142.07116-4120-02———Sn0.5 1.020 160.5 1.257116-4121-02———Sn1.5 2.5142.07116-4122-02———Sn4.0123.0

connectionHYBRIDsystem0.9010.002.400.90UNIT: mmR 0.803.20Retainer Clip/Bracket Dimensions7.2010.052.555.854.3080R0.Part NumberPanel Hole Requirements7047-9580 (Ref ) 6.5mmPart NumberSummary ChartPart Name1.5mm2.8mmTerminal6.3mmApplicable ClipYESCMale PartNumberYESC KAIZENMale PartNumberYESCFemale PartNumberYESC KAIZENFemale 22-027047-9580 ———————39

HYBRIDconnectionPart NumberSummary Chart (cont.)PoleColor/Polarity DescriptionYESCMale PartNumberYESC KAIZENMale PartNumberYESCFemale PartNumberYESC KAIZENFemale PartNumber8ALight Grey6 x1.5, -4010ALight Grey6x1.5, -4013ALight 407283-6569-4014ALight Grey10x1.5, 4192-40Black34x1.5, 6x2.8,3x6.3Light Grey34x1.5, 6x2.8,3x6.3A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n sRefer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), andG0406 (PA Type) (for 6.3 terminal).40system

connectionHYBRIDsystemHousing Material: PBT GFPoles8UNIT: mmMale HousingFemale 5063.457282-4192-4067.9044.427283-4192-4041